Lean Apprenticeships & Operational Improvement That Drive Business Results

Structured Lean Training, Measurable Results
At Complete Lean Solutions (CLS), we help businesses unlock measurable performance gains through structured Lean training and leadership development. Whether you're looking to reduce downtime, improve quality, boost efficiency, or engage your teams in continuous improvement, our nationally accredited apprenticeship programmes and operational support are designed to deliver real, lasting change.

Why Choose CLS?

Toyota-Trained Experts: Every CLS Lean Specialist brings first-hand experience implementing Lean at world-class standards, with roots in the Toyota Production System.

Global Track Record: Over 20 years of delivering Lean transformation across 21 countries, in sectors ranging from manufacturing and healthcare to logistics and construction.

Bespoke, Accredited Programmes: All apprenticeship programmes are nationally recognised and tailored to your business goals: from entry-level operatives to emerging leaders.

Integrated Leadership Development: Our unique approach blends Lean methodology with leadership skills, equipping staff to lead and sustain improvements.

Real-World Results: Training includes practical, project-based learning focused on solving your operational challenges; driving savings, enhancing quality, and reducing waste.

Our Lean Apprenticeships

Nationally accredited and fully funded, CLS apprenticeships are designed to embed Lean capability throughout your organisation, not just at the top. From Level 2 to Level 4, each pathway develops practical skills and delivers real business impact.

Lean Manufacturing Operative Level 2 Apprenticeship

Ideal for engaging shop floor staff in Lean principles. This programme builds a shared understanding across your workforce and enables individuals to drive localised improvements.

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Process Leader Level 4 Apprenticeship

Empower your current & future leaders with the skills to plan, implement, and sustain change. Participants gain the tools to manage KPIs, facilitate communication and lead improvement projects in line with organisational goals.

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Improvement Practitioner Level 4 Apprenticeship

Designed for those with a Lean foundation, this programme focuses on data-driven problem solving, root cause analysis, and advanced Lean tools like 5S, Kaizen, and Visual Management.

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Operational Due Diligence Support

CLS delivers robust operational due diligence to provide a clear, objective view of business performance. We assess operations end-to-end, reviewing people, processes, systems, and controls to identify risk, resilience, and improvement

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The leaders in Operational Support

CLS delivers insight-driven operational support to organisations across all sectors. Our Award winning team brings deep operational backgrounds, with Toyota-trained professionals with over 21 years experience supporting organisations through

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Beyond Training

Need to fix persistent problems or transform a specific site? CLS also offers tailored support outside formal apprenticeships. From multi-site improvement rollouts to one-off interventions, we assess, guide, and implement change using proven Lean techniques, always adapted to your business. Whether you're a single-site manufacturer or a global logistics provider, our consultants bring the practical experience to deliver results fast

Proven Impact Across Multiple Sectors
CLS has supported businesses in a wide range of industries, including:

Food manufacturing – Projects included changeover reduction and staff utilisation

Healthcare and NHS trusts – Projects included the creation of a new complaints process

Aerospace and automotive – Projects include new model launch and productivity/line balancing

Packaging and logistics – Creation of new logistics/picking routes and launch of fulfilment centres

Construction and mining – Projects include modular house building production volume increase.

Financial and professional services- Call centre call handling increases.

Our Lean Specialists understand the nuances of each environment and work closely with your team to align improvement efforts with strategic goals.

Success Stories from Clients and Learners

What our Clients Say

“A lot of consultants can talk the talk but when it comes to implementing it on the factory floor, there really is no one else.” — Robert Bruce, VP Vistaprint (following Shingo Prize success)

‘’On completion of the project there were numerous changes to the layout that had delivered a sustained and tangible saving to the business, as well as having a focussed team that supported the changes brought in’’ – GP, Operations Director

What our Apprentices say

‘’The training was well presented, and it was great working alongside colleagues from other areas’’ The programme was brilliant, making the day- to- day better!’’

Learner Outcomes That Matter

Ofsted Rating: "Good" (Source: Ofsted Inspection Report)

Rated Excellent in provider reviews (Employer and provider) (Source: apprentices.education.gov.uk)

How We Work: From Assessment to Sustained Results

Our improvement process is structured and repeatable, ensuring long-term success:
1.Assess – We start by understanding your goals, challenges, and current systems.
2.Train – Bespoke learning programmes are delivered to the right people, at the right level.
3.Implement – Learners apply Lean and leadership tools within real projects that deliver measurable returns.
4.Sustain – Ongoing support ensures improvements stick and capability grows.

About CLS

Founded to spread the benefits of Lean beyond the factory floor, CLS now operates across the UK and internationally, from Mexico to China. Our trainers are not just theorists; they’re practitioners who’ve led Lean transformations in the real world. With over two decades of experience, CLS has become a trusted partner for organisations seeking sustainable improvement and cultural change.

Your Next Steps

1.Get in touch to schedule a no obligation discussion with our experts – Find out how CLS can reduce costs and improve operational performance in your business.
2.Explore Our Accredited Apprenticeships – From Level 2, Level 4 and beyond, develop your teams through practical, nationally recognised programmes.
3.Get Tailored Support – Need urgent fixes or multi-site rollout? Talk to our Toyota-trained specialists about bespoke solutions.


Let’s talk about how CLS can support your operational improvement journey: from engaging your workforce to reducing costs and improving performance.

Contact Us: +44(0)1423611300

Email: info@completeleansolutions.com