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Case Study: Strengthening Compliance in a Business Services Environment
A Quality Practitioner within a complaints business services team identified inconsistencies in process compliance and documentation. By analysing performance data and mapping key workflows, they introduced standardised procedures and improved internal audit processes. Through targeted improvements and clearer communication of quality expectations, the organisation achieved a 40% reduction in process…...
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Case Study: Improving Quality Performance in Manufacturing
A Quality Practitioner in a precision aerospace manufacturing environment identified recurring defects impacting right-first-time performance. Using structured root cause analysis and quality tools, they led a cross-functional improvement project focused on process standardisation, visual management and operator training. By introducing clearer quality controls and visual management, the business achieved a…...
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Reducing the change over time resulted in savings of over £2M
Results: The outcome from the SMED activity has been to reduce a change- over time from 45 minutes down to 6 minutes. This meant the change-over can be accommodated in the scheduled 10 minute operator break and has eliminated 27 hours per year of stoppage. This equates to sustainable savings…...
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Successful Die Change Quality (DCQ)
What we achieved: Prior to the activity the data showed for all parts produced within the period, average DCQ of 91%, with 25% of parts exceeding 100% Following the CLS lead activity, average DCQ of 96%, with 39% of parts exceeding 100% Monetary value: A sustainable saving of £460,000 per…...
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Product Improvement Programme in Multinational Manufacturing Company
Results: The six work groups (a total of 141 associates) raised 332 Kaizens during the activities, with 95% requiring minimal cost investment, and 82% implemented. The following were also achieved, Reduction in number of Processes from 47 to 39. 27 Associates and 3 Supervisors re-allocated to new manufacturing area saving the…...
CASE STUDIES
Real results,delivered.